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Website: http://www.jlsoftgel.com/softgel-encapsulation-machine/big-softgel-encapsulation-machine.html Equipment Description:JL-250III Softgel Encapsulation Machine is newly designed high speed servo motor machine; It is applied into many kinds of fields, like pharmaceutical industry, veterinary medicine industry, health care products, cosmetics industry, paintball industry, tobacco industry and confectionery industry. This machine was assembled by the international advanced technology, with the advantages of high accuracy, high precision, good stability, neat and beautiful appearance and so on.Advantages of JL-250 Softgel Encapsulation Machine1. Die Roller main axis system:● Main moving parts are used accurated Germany bearings and P4 high accuracy bearings● The parallelism of two axis is less 0.02mm and the round jump of the die roller is less than 0.02mm2. Die roller segment heating method:● Special designed water bathing method to keep the temperature even on both ends.3. Servo motor driving system.● After die rollers are mounted, the computer can do the alignment and timing automatically.4. Gelatin film thickness automatic adjusting system5. Automatic packing volume adjusting system● We just need to input the expected volume on the PLC touch screen and the computer can adjust automatically. 6. Easier cleaning parts.● Capsule conveyor belt are now adopted PU material to avoid dead corners during cleaning.● Capsule stripper adopts PT material instead of brushes to avoid damaging to the die rollers.7. High precision medicine pump● High precision medicine pump prolong the direction guiding plate service life. Plunger is made of special treated material which is with more wear resistance. Besides the processing process is strictly controlled to guarantee the accuracy and the accuracy of the pump can be kept within +-1%.● The material of the pump is special stainless steel which is with more wear resistance, more hardness.● With packing volume display device, so the actual volume can be seen visualized, so the complex volume verifying process can be left out.● The medicine pump timing and die roller alignment controlled by pneumatic separationg and reunion device, so the injecting timing adjusting is very convenient.● With new flat cam, no need human to adjust the direction guiding plate8. Gelatin film spreading drums:● Using chroming stainless steel to resist rusting. And the surface of the drums will be more clean and smooth.● The round jump of the drums can be controlled within 0.03mm9. Operating and controlling system:● With HIM system, easy to operate.● All PLC transducer are SIEMENS and contactors are Schnider brandEquipment Specification? Production Capacity: 147,000 caps/hour(8 Oval, 450~500mg, 5rpm)? Die Roller Size: Φ150x250mm? Die Roller Speed: 0~8RPM? Plunger Number: 20? Control Way: PLC and HMI(touch screen)? Electric Power: 220V/380V/400V? Power consumption: 12KW? Dimension: 2200x1000x2100(h)mm? Weight: ~1500kgs

Website: http://www.jlsoftgel.com/softgel-encapsulation-machine/soft-gel-capsule-machine.html IntroductionJL-250III is integrated with newest encapsulation and engineering technology with our softgel encapsulation experience. This soft gel capsule machine is largest production capacity on the world, die roller steady running speed up to 8rpm. Servo motor driving and Germany mechanical parts is adpoted on the machine, keep the machine running in lower noise and steady running. This soft gel capsule machine is suitable to big scales production. And the machine can save energy cost and reduce time and maintenance cost.Application:JL-250III high speed soft gel capsule machine is widely used in pharmaceutical products like folic acid capsules, health care products like CBD oil capsules, fish oil capsules, propolis capsules, vitamin E capsules, lecithin capsules, coenzyme Q10 capsules, krill oil capsules, garlic oil capsules and so on....It can also be used for 0.68'' and 0.5'' paintballs production and cosmetic essential oil capsules and bath balls production.Technical Spec.? Yield: 8#OV 205,800 pcs/hour(die roller speed 7rpm)? 20#OB 102,900 pcs/hour(die roller speed 7rpm)? Die Set Up Size: dia.150x250mm? Speed: Max. 8rpm? Plunger Qty: 20? Filling Volume: 0~2ml? Precision of Filling: +/-0.5%(oil)? Power Consumption: 12KW? Dimension: L2200xW1000xH2100mmFeatures of This Soft Gel Capsule Machine? This is fully automatically controlled softgel encapsulation machine, die roller alignment and medicine pump timing can be both adjusted on touch screen. And gelatin ribbon thickness can be detected and adjusted automatically.? Our Soft gel capsule machine is PLC touch screen(HMI) controlled. On touch screen we can set and adjust temperature of medicine hopper, die roller segment, gelatin spreader box and air conditioner, and we can also set and adjust die roller rotating speed and lubricating oil quantity, and set and adjust tumble dryer drying time of each basket. Besides there are also many other functions on touch screen of this softgel machine: recipe management, failure warning, alarm list and temperature trending.? There is liquid level sensor installed on cover of this soft gel capsule machine hopper and it works together with compressed air to supply medicine to machine automatically from pressurized medicine tank? Adopts air conditioner instead of water chiller to cool down the casting drums, this soft gel capsule machine can save energy cost for manufacturers.? The medicine tubes joint of our machine medicine pump is specially designed stainless steel material, which is not easy to explode and leak.? The injecting assembly can be lifted up and lowered down automatically and can be stopped at any position.? There are both conveyor and blower for transporting capsules from soft gel capsule machine to tumble dryers to avoid adhesion of capsules before they go into softgel machine tumble dryers.What Kind of Service We can Provide for Our softgel Encapsulation Machine?1. Pre-sale Service: We provide intensive consulting for customers, for both softgel encapsulation machine and softgel capsule making craft. We can also accept customer factory visiting.2. In-sale Service: After signing contract and receive deposit, we will make production schedule according to actual lead time and take pictures and make weekly production progress report to let customers know the actual production situation in time.3. After-sale Service: When equipment arrives, we will send 2 engineers to customer's facility to help install and debugging the machine and train the operator on how to operate the machine and how to become an experienced softgel encapsulation macine operator. And in 12 months if the softgel machine has any problems(caused by no-human factors), we can arrange for parts changing for free, and try to solve the problems by email or online communicating tools firstly and if problems still exist, we will send engineers again.

Website: http://www.jlsoftgel.com/softgel-encapsulation-machine/soft-gelatin-capsule-machine.html Machine DescriptionOur JL-250III Soft gelatin capsule machine is newest and most advanced style of rotary die softgel machine in China for the moment. It absorbs the domestic and international advanced technology and improve the driving mode of traditional encapsulation machine. And since we use very good material, this machine is of very high quality, and it has been certified by CE and has passed ISO9001: 2000 international quality system certification;Characteristics of this JL-250 Soft Gelatin Capsule Machine.● This Soft gelatin capsule machine is made of good materials, most of parts are stainless steel 304 while contact parts are SS316 or food grade materials;● This machine is with round shape material hopper, which reduced welding area and guarantee smooth and clean inside the hopper.● The oil rollers on our softgel encapsulation machine are polytef material, which is food grade and has very good permeability and not easy to block.● The material of the capsule brushes is silicon, and this can protect the die rollers and prolong working life of softgel die rollers.● The electric cabinet are distributed on both size of the encapsulation machine, all electrical components are Siemens or Schneider, and the wiring, labeling, and colors all follow international standard, and cooling fans installed can help to cool down the cabinet while machine working. Besides, there is dust proofing seal installed to prevent oil and dust. And there is emergency stop button installed on the door of the cabinet.Technical Parameter: ● Output: 1500,000 capsules per hour(500mg filling)● Die Roll Size: Φ150x250mm● Rotating Speed: 0~8r/min(stepless speed changing)● Plunger: 20 pcs● Control Method: PLC with touch screen● Electric Power: 380V 50HZ 3phase● Total Power: 12KW● Dimension: 2200x1000x2100(h)mm● Weight: ~1500kgsMain Electric Appliance Configuration:? PLC and touch screen: SIEMENS? Lower voltage apparatus: SCHNEIDER? Cable conduct: MURRPLATIK? Terminal block: WEIDEMULLER? Temperature sensor: ABBOur Production CapacityMost parts of our soft gelatin capsule machine are processed by ourselves, so that to guarantee the quality of equipment. We put into production more than 5 sets of encapsulation machine each time and we can make around 80 sets of softgel machines every year.

Website: http://www.jlsoftgel.com/softgel-encapsulation-machine/soft-gel-capsule-filling-machine.html Since it adjusts servo motor driving, this soft gel capsule filling machine works much more stable than normal gear machines, so the speed of the die roller can be high to 5~6 RPM, so this soft gel capsule filling machine has much higher production capacity while floor area is almost same;Characteristics and Specification of JL-250III soft gel capsule filling machine:NO.ITEMPERFORMANCE1Working performance:Can keep working 10-12hours/day, 5 days/week2Capacity ( 5RPM, bovine gelatin ):147,000pcs/hour, 8 OVAL 500mg3Dieroll speedFrom 1.0 rpm to minimum 8.0 rpm and 0…100% adjustable4Dierol size10 " length x 6" diameter (250 mm x 150 mm)5Number of plungers206Filling volumeFrom 0.0 ml to 2.0 ml plunger filling volume7Precision of fillingMinimum 0.2 % for oils8Auto servo motorBrand: SIEMENTS and Schneider9PLC with HMI control● Brand: SIEMENTS and Schneider● HPI and touch screen controlled.● Visualisation and control of all parameters and processes.● Temperature and data loggings● Alarm monitoring● User management protected with password● Remote access Ethernet connection10Dieroll alignmentAutomatic and electronical controlled alignment11Dieroll loading-clamping systemElectronical controlled12Injection timingAutomatic and electronical controlled13Cooling drumsAir and water cooled – speed controlled and temperature controlled for accurate ribbon formation14Ribbon lubricationControlled micro dosing system for separated inner andouter ribbon lubrication15Spreader boxSystem for automatic gelatin level control with no risk ofair bubbles .Designed for pressurized tanks from 0.3 – 0.5 bar pressure16Wedge● Electric heating style● Precise temperature controlling system with accuracy of 0.1 °C and equipped with 1x PT10017Lifting assemblyAutomatic wedge lifting assembly18Mangle rollerAutomatic and independent mangle roller assembly19Capsule chute assemblyElectronically controlled with no use of nylon brushes20Softgel conveyorVariable speed drive motor , bi‐directional21Product hopperClosed hopper tank for recirculation, electrical heatedpossibility for nitrogen blanketing22.Medicine recirculation pumpExcentric screw pump with stainless steel housing androtor for product feed to hopper tank with recirculation23Vegetable gelatinPossibility to run with vegetable gelatin at higher temperatures24Design and Material:All equipment according to GMP design and constructedin stainless steel AISI 304/316L.?How to Maintain This Soft gel capsule filling machine● For your own safety, turn switch OFF, remove switch key and remove plug from power source before maintaining or lubricating your soft gel capsule filling machine!● In order to ensure the safety of electricity application, it is necessary to carry out periodic inspection of insulation resistance for components of electrical system and control circuit.● Each shift should check the amount of liquid paraffin oil in the machine body, feed pump and the tank at left side of soft gel capsule filling machine, and replenish it if required.● Each week replace the liquid paraffin oil in the machine body and feed pump, and clean the filter screen.● Each week remove the pill unit and clean it, then add adequate liquid paraffin oil and reassemble it.● During application, add adequate liquid paraffin oil timely to the hole at soft gel capsule filling machine head beam, to the gears at the top of machine head and to the drive shaft.● Always keep the casting drums at both sides of soft gel capsule filling machine to be clean and without oil, clean it if oil stains are found.● When the gelatin spreader boxes and gelatin feeding tube are not in use, it is necessary to clean it in time.● Generally, clean the micropore shaft barrel of oil rolling system once each half year.● Each shift check the tensions of the drive belt of main machine and conveyer, adjust it in time if it is too loose.● Clean the air inlet of the dryer blower hood periodically to ensure air to be dry and smooth.● Generally, disassemble, check and clean all mechanical equipment once a year. Do not disassemble 24 feed tubes. Be very careful when disassembling and reassembling the drive system inside the machine head.

Website: http://www.jlsoftgel.com/softgel-encapsulation-machine/encapsulating-machine.html Keep improving on JL-250III Encapsulating Machine.Since 2012 we developed the first servo motor driving softgel encapsulating machine, we never gave up improving the machine from all aspects.Material: All contact parts are food grade material, like SS 316L/AISI 316L, Brass, Aluminum, Teflon coating, food grade lubricating oil…And all the welding line/joints are treated specially, no rusting risk, no sanitary dead angle. We can provide related food grade material certificate for our encapsulating machine; When this JL-250 encapsulating machine is used for making starch gel capsules/vegetable gelatin capsules, we will change some parts heat resisting, for example, we will change gelatin transporting pipes from silicon tube into stainless steel pipes and change the connecting joints on the spreader boxes accordingly.Precision: At the very beginning of the servo motor encapsulating machine born, our gelatin film/ribbon thickness adjusting process was accomplished manually, and then we developed the first generation automatic gelatin film/ribbon thickness adjusting system, but not so stable and waste a lot of time and gelatin, and until now we have improved the automatic gelatin ribbon thickness adjusting system on our encapsulation machine 4 times, and the system we are using now is very effective and stable;And we kept improving the injecting pump precision.Stability: Because this encapsulation machine is not running by gear driving, and each parts on this softgel machine is driven by separated servo motor. So the vibration caused by gear driving does not exist, so this encapsulation machine is very stable, even when the rotating speed is raised to 5-6RPM.Capacity: Capacity of this JL-250III softgel encapsulating machine is the biggest for the moment, when the filling is oil, the working speed of this machine can be 6~7RPM. And we are now working on new design on the injecting pump and die roller segment, so that the production capacity of this encapsulating machine can be doubled, which means our encapsulating machine can work at 10~12Rpm now.Output of New Design MachinType of capsulesStandard Machine 4rpmNew Machine 8rpm10#OV106080 capsules/h212160capsules/h16#OV81840 capsules/h163680capsules/h10#OB98400 capsules/h196844capsules/h16#OB84000 capsules/h168000capsules/h38#R66240capsules/h132480capsules/hSpecification:1. The largest plunger quantity: 24~36pcs2. The highest Rotating Speed of the die roller: 12RPM3. Country of Origin of the automatic gelatin ribbon thickness adjusting system: Japan4. Servo Motor Brand: Siemens5. Program Brand: SiemensOur JL-250III Encapsulating machine installing and working in Europe:??